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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

MOQ: 100 piezas
Precio: Negotiatable
Embalaje Estándar: Caja de madera
Período De Entrega: 3-5 días laborables
Método De Pago: LC, T/T, Western Union, MoneyGram
Capacidad De Suministro: 2000000 unidades por semana
Información detallada
Lugar de origen
Porcelana
Nombre de la marca
NikTech
Certificación
ISO 9001:2008
Número de modelo
Barras de cobre y níquel
Estándar:
ASTM
tipo:
Barra colectora de cobre-níquel
Calificación:
18650 26650 32650 21700
Resistencia a la corrosión:
Altamente resistente a la corrosión
Espesor:
0.3 mm Cobre + 0,15 mm Nivel de niquel, espesor del material
Servicio personalizado:
Personalizado
Número de marca:
NikTech también
Tecnología:
Enrollado enrollado enrollado
Disponibilidad:
2000000 unidades por semana
Usos:
Utilizado en la producción de baterías, baterías y componentes electrónicos.
Lugar de origen:
Jiangsu, China
Cantidad mínima de pedido:
100 piezas
Superficie:
color cobre-níquel
Ancho:
Tamaño personalizado
Proceso:
suelo/perforado
Ventaja:
Resistencia a altas temperaturas, buena soldabilidad
Descripción de producto

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

 

1.Product Description

 

This precision copper nickel busbar adopts a composite structure of 0.3mm high-purity copper substrate plus 0.15mm uniform nickel plating, strictly manufactured per GB/T standards. Engineered for universal power distribution and battery spot welding scenarios, it integrates copper’s superior electrical conductivity and nickel’s anti-rust, high-temperature resistant traits. The composite material delivers ultra-low contact resistance, extends battery discharge duration and reinforces spot welding firmness. With stable physical performance and excellent weldability, this busbar adapts to high-humidity Southeast Asia, dusty Middle East, temperate Europe and diverse climate zones across Americas. All items pass ISO9001:2015, RoHS and SGS tests, supporting full dimensional customization for diversified electrical assembly demands.
 

2. Product Core Parameter Table 

 

All data calibrated based on GB/T 5585.1-2018, GB/T 2040, combined with product actual configuration and industry test standards
 
Category Item Specific Parameter Remarks & Test Conditions
Chemical Composition (wt%) Copper (Cu) 99.9% (Base Material) High-purity electrolytic copper, main conductive layer
  Nickel (Ni) Plating Layer: 99.8% 0.15mm thick uniform electroplated nickel, anti-corrosion layer
  Impurity (P/S/C) P≤0.01%, S≤0.01%, C≤0.03% Strict impurity control to ensure stable conductivity
Physical Parameters Total Thickness 0.45mm (0.3mm Cu + 0.15mm Ni); Customizable Thickness adjustable per client drawings
  Standard Width 10mm; Customizable Cell spacing, single side width fully adjustable
  Operating Temperature -55℃ ~ +300℃ No plating cracking or peeling under continuous high temperature
  Electrical Conductivity ≥98% IACS Low resistance, reduces power loss during current transmission
Mechanical Performance Tensile Strength 275–370 MPa Normal temperature state, stable structural strength
  Elongation 20%–40% Good ductility, supports bending and stamping processing
  Plating Adhesion Strength ≥6 N/mm Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards National Standard GB/T 5585.1-2018, GB/T 2040 Electrical copper alloy busbar manufacturing standard
  Quality Certification ISO9001:2015, RoHS, SGS Global environmental and quality compliance
  HS Code 8507909000 Unified customs commodity code for export

 

3. Product Advantages 

 

  • Excellent spot weldability, easy operation for daily battery assembly
  • Low internal resistance, effectively prolong battery service life
  • High temperature resistance & oxidation resistance, fit high-humidity tropical environments
  • Full size customization, compatible with most common battery holders
  • Fast delivery, stable material quality and long service life
  •  

4. Main Application 

 

This copper nickel busbar is widely adopted in multiple industries and regional electrical projects worldwide:
  1. Power Distribution Systems: Industrial switchgears, electrical control panels for factories and commercial buildings across Europe, Americas and Middle East
  2. Battery Pack Assemblies: Lithium battery packs, 21700 battery combinations, electric vehicle battery modules, solar street lamp batteries (popular in Southeast Asia and South Asia)
  3. Precision Electronic Hardware: PCB connecting tabs, transformer accessories, various battery assembly auxiliary parts
  4. Special Electrical Equipment:  supporting batteries, offshore low-power electrical components, coastal industrial conductive connectors
  5. DIY Electronic Projects: Custom battery combinations, household energy storage equipment and small power circuit transformation

6. Packaging, Production & Delivery Information

  1. Production Capacity: Up to 800,000 pieces per week, meeting bulk order demands steadily
  2. Minimum Order Quantity: 100 pieces; sample order supported
  3. Production Lead Time: Standard orders 3–5 working days; sample orders shipped within 1–5 working days after payment confirmation
  4.  
  5. 5. Packaging Form:
  6. Standard carton packaging; optional bulk bag or taping packaging per client requirements
  7. Global Shipping: Support DHL, FedEx, UPS, TNT, EMS, air freight and sea freight. Express delivery takes 4–8 days, air freight 15–17 days, sea freight around 30 days, covering all countries in Asia, Europe, Americas, Middle East

 

6. FAQ 

Q1: What information do you need to provide an accurate quotation for copper nickel busbar?

A1: Please offer the required quantity, material thickness, overall dimensions, design drawings (for customized OEM products) and expected delivery time. We will reply with a formal quote efficiently.
 

Q2: What payment methods are acceptable for global orders?

A2: We support T/T, PayPal, Western Union and trade assurance. Trade assurance is highly recommended to guarantee transaction safety for both parties.
 

Q3: Can you provide customized copper nickel busbar products and new mold development?

A3: Yes. We accept full OEM & ODM customization. With complete mold resources and independent mold opening capability, we can develop exclusive products according to your drawings or samples. Existing mold orders get quotes within 24 hours; new mold OEM orders within 48 hours.
 

Q4: How do you control product quality for exported copper nickel busbar?

A4: We implement six-step full-process quality control: incoming material inspection → mold routine detection → in-production sampling inspection → finished product full inspection → export re-inspection, supported by high-precision stamping equipment to ensure every batch of products meets standards.
 
productos
DETALLES DE LOS PRODUCTOS
Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems
MOQ: 100 piezas
Precio: Negotiatable
Embalaje Estándar: Caja de madera
Período De Entrega: 3-5 días laborables
Método De Pago: LC, T/T, Western Union, MoneyGram
Capacidad De Suministro: 2000000 unidades por semana
Información detallada
Lugar de origen
Porcelana
Nombre de la marca
NikTech
Certificación
ISO 9001:2008
Número de modelo
Barras de cobre y níquel
Estándar:
ASTM
tipo:
Barra colectora de cobre-níquel
Calificación:
18650 26650 32650 21700
Resistencia a la corrosión:
Altamente resistente a la corrosión
Espesor:
0.3 mm Cobre + 0,15 mm Nivel de niquel, espesor del material
Servicio personalizado:
Personalizado
Número de marca:
NikTech también
Tecnología:
Enrollado enrollado enrollado
Disponibilidad:
2000000 unidades por semana
Usos:
Utilizado en la producción de baterías, baterías y componentes electrónicos.
Lugar de origen:
Jiangsu, China
Cantidad mínima de pedido:
100 piezas
Superficie:
color cobre-níquel
Ancho:
Tamaño personalizado
Proceso:
suelo/perforado
Ventaja:
Resistencia a altas temperaturas, buena soldabilidad
Cantidad de orden mínima:
100 piezas
Precio:
Negotiatable
Detalles de empaquetado:
Caja de madera
Tiempo de entrega:
3-5 días laborables
Condiciones de pago:
LC, T/T, Western Union, MoneyGram
Capacidad de la fuente:
2000000 unidades por semana
Descripción de producto

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

 

1.Product Description

 

This precision copper nickel busbar adopts a composite structure of 0.3mm high-purity copper substrate plus 0.15mm uniform nickel plating, strictly manufactured per GB/T standards. Engineered for universal power distribution and battery spot welding scenarios, it integrates copper’s superior electrical conductivity and nickel’s anti-rust, high-temperature resistant traits. The composite material delivers ultra-low contact resistance, extends battery discharge duration and reinforces spot welding firmness. With stable physical performance and excellent weldability, this busbar adapts to high-humidity Southeast Asia, dusty Middle East, temperate Europe and diverse climate zones across Americas. All items pass ISO9001:2015, RoHS and SGS tests, supporting full dimensional customization for diversified electrical assembly demands.
 

2. Product Core Parameter Table 

 

All data calibrated based on GB/T 5585.1-2018, GB/T 2040, combined with product actual configuration and industry test standards
 
Category Item Specific Parameter Remarks & Test Conditions
Chemical Composition (wt%) Copper (Cu) 99.9% (Base Material) High-purity electrolytic copper, main conductive layer
  Nickel (Ni) Plating Layer: 99.8% 0.15mm thick uniform electroplated nickel, anti-corrosion layer
  Impurity (P/S/C) P≤0.01%, S≤0.01%, C≤0.03% Strict impurity control to ensure stable conductivity
Physical Parameters Total Thickness 0.45mm (0.3mm Cu + 0.15mm Ni); Customizable Thickness adjustable per client drawings
  Standard Width 10mm; Customizable Cell spacing, single side width fully adjustable
  Operating Temperature -55℃ ~ +300℃ No plating cracking or peeling under continuous high temperature
  Electrical Conductivity ≥98% IACS Low resistance, reduces power loss during current transmission
Mechanical Performance Tensile Strength 275–370 MPa Normal temperature state, stable structural strength
  Elongation 20%–40% Good ductility, supports bending and stamping processing
  Plating Adhesion Strength ≥6 N/mm Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards National Standard GB/T 5585.1-2018, GB/T 2040 Electrical copper alloy busbar manufacturing standard
  Quality Certification ISO9001:2015, RoHS, SGS Global environmental and quality compliance
  HS Code 8507909000 Unified customs commodity code for export

 

3. Product Advantages 

 

  • Excellent spot weldability, easy operation for daily battery assembly
  • Low internal resistance, effectively prolong battery service life
  • High temperature resistance & oxidation resistance, fit high-humidity tropical environments
  • Full size customization, compatible with most common battery holders
  • Fast delivery, stable material quality and long service life
  •  

4. Main Application 

 

This copper nickel busbar is widely adopted in multiple industries and regional electrical projects worldwide:
  1. Power Distribution Systems: Industrial switchgears, electrical control panels for factories and commercial buildings across Europe, Americas and Middle East
  2. Battery Pack Assemblies: Lithium battery packs, 21700 battery combinations, electric vehicle battery modules, solar street lamp batteries (popular in Southeast Asia and South Asia)
  3. Precision Electronic Hardware: PCB connecting tabs, transformer accessories, various battery assembly auxiliary parts
  4. Special Electrical Equipment:  supporting batteries, offshore low-power electrical components, coastal industrial conductive connectors
  5. DIY Electronic Projects: Custom battery combinations, household energy storage equipment and small power circuit transformation

6. Packaging, Production & Delivery Information

  1. Production Capacity: Up to 800,000 pieces per week, meeting bulk order demands steadily
  2. Minimum Order Quantity: 100 pieces; sample order supported
  3. Production Lead Time: Standard orders 3–5 working days; sample orders shipped within 1–5 working days after payment confirmation
  4.  
  5. 5. Packaging Form:
  6. Standard carton packaging; optional bulk bag or taping packaging per client requirements
  7. Global Shipping: Support DHL, FedEx, UPS, TNT, EMS, air freight and sea freight. Express delivery takes 4–8 days, air freight 15–17 days, sea freight around 30 days, covering all countries in Asia, Europe, Americas, Middle East

 

6. FAQ 

Q1: What information do you need to provide an accurate quotation for copper nickel busbar?

A1: Please offer the required quantity, material thickness, overall dimensions, design drawings (for customized OEM products) and expected delivery time. We will reply with a formal quote efficiently.
 

Q2: What payment methods are acceptable for global orders?

A2: We support T/T, PayPal, Western Union and trade assurance. Trade assurance is highly recommended to guarantee transaction safety for both parties.
 

Q3: Can you provide customized copper nickel busbar products and new mold development?

A3: Yes. We accept full OEM & ODM customization. With complete mold resources and independent mold opening capability, we can develop exclusive products according to your drawings or samples. Existing mold orders get quotes within 24 hours; new mold OEM orders within 48 hours.
 

Q4: How do you control product quality for exported copper nickel busbar?

A4: We implement six-step full-process quality control: incoming material inspection → mold routine detection → in-production sampling inspection → finished product full inspection → export re-inspection, supported by high-precision stamping equipment to ensure every batch of products meets standards.