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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

MOQ:	100pcs
Price:	Negotiatable
Standard Packaging:	Wood box
Delivery Period:	3-5 work days
Payment Method:	L/C,T/T,Western Union,MoneyGram
Supply Capacity:	2000000pcs per week

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

NikTech

Certification

ISO 9001:2008

Model Number

copper nickel busbar

Standard:

Type:

Copper-nickel Busbar

Grade:

18650 26650 32650 21700

Corrosion Resistance:

Highly Resistant To Corrosion

Thickness:

0.3mm Copper +0.15mm Nickel Plating, Material Thic

Custom Service:

Customized

Brand No:

Niktech

Technology:

Hot Rolled Cold Rolled

Availability:

2000000pcs Per Week

Uses:

Used In The Production Of Battery Pack, Batteries, And Electronic Components

Place Of Original:

JiangSu ， China

100pcs

Surface:

Copper-nickel Color

Width:

Custom Size

Process:

Soild/punched

Advantage:

High Temperature Resistant, Good Weldability

Product Description

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

1.Product Description

This precision copper nickel busbar adopts a composite structure of 0.3mm high-purity copper substrate plus 0.15mm uniform nickel plating, strictly manufactured per GB/T standards. Engineered for universal power distribution and battery spot welding scenarios, it integrates copper’s superior electrical conductivity and nickel’s anti-rust, high-temperature resistant traits. The composite material delivers ultra-low contact resistance, extends battery discharge duration and reinforces spot welding firmness. With stable physical performance and excellent weldability, this busbar adapts to high-humidity Southeast Asia, dusty Middle East, temperate Europe and diverse climate zones across Americas. All items pass ISO9001:2015, RoHS and SGS tests, supporting full dimensional customization for diversified electrical assembly demands.

2. Product Core Parameter Table

All data calibrated based on GB/T 5585.1-2018, GB/T 2040, combined with product actual configuration and industry test standards

Category	Item	Specific Parameter	Remarks & Test Conditions
Chemical Composition (wt%)	Copper (Cu)	99.9% (Base Material)	High-purity electrolytic copper, main conductive layer
	Nickel (Ni)	Plating Layer: 99.8%	0.15mm thick uniform electroplated nickel, anti-corrosion layer
	Impurity (P/S/C)	P≤0.01%, S≤0.01%, C≤0.03%	Strict impurity control to ensure stable conductivity
Physical Parameters	Total Thickness	0.45mm (0.3mm Cu + 0.15mm Ni); Customizable	Thickness adjustable per client drawings
	Standard Width	10mm; Customizable	Cell spacing, single side width fully adjustable
	Operating Temperature	-55℃ ~ +300℃	No plating cracking or peeling under continuous high temperature
	Electrical Conductivity	≥98% IACS	Low resistance, reduces power loss during current transmission
Mechanical Performance	Tensile Strength	275–370 MPa	Normal temperature state, stable structural strength
	Elongation	20%–40%	Good ductility, supports bending and stamping processing
	Plating Adhesion Strength	≥6 N/mm	Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards	National Standard	GB/T 5585.1-2018, GB/T 2040	Electrical copper alloy busbar manufacturing standard
	Quality Certification	ISO9001:2015, RoHS, SGS	Global environmental and quality compliance
	HS Code	8507909000	Unified customs commodity code for export

3. Product Advantages

Excellent spot weldability, easy operation for daily battery assembly
Low internal resistance, effectively prolong battery service life
High temperature resistance & oxidation resistance, fit high-humidity tropical environments
Full size customization, compatible with most common battery holders
Fast delivery, stable material quality and long service life

4. Main Application

This copper nickel busbar is widely adopted in multiple industries and regional electrical projects worldwide:

Power Distribution Systems: Industrial switchgears, electrical control panels for factories and commercial buildings across Europe, Americas and Middle East
Battery Pack Assemblies: Lithium battery packs, 21700 battery combinations, electric vehicle battery modules, solar street lamp batteries (popular in Southeast Asia and South Asia)
Precision Electronic Hardware: PCB connecting tabs, transformer accessories, various battery assembly auxiliary parts
Special Electrical Equipment: supporting batteries, offshore low-power electrical components, coastal industrial conductive connectors
DIY Electronic Projects: Custom battery combinations, household energy storage equipment and small power circuit transformation

6. Packaging, Production & Delivery Information

Production Capacity: Up to 800,000 pieces per week, meeting bulk order demands steadily
Minimum Order Quantity: 100 pieces; sample order supported
Production Lead Time: Standard orders 3–5 working days; sample orders shipped within 1–5 working days after payment confirmation
5. Packaging Form:
Standard carton packaging; optional bulk bag or taping packaging per client requirements
Global Shipping: Support DHL, FedEx, UPS, TNT, EMS, air freight and sea freight. Express delivery takes 4–8 days, air freight 15–17 days, sea freight around 30 days, covering all countries in Asia, Europe, Americas, Middle East

6. FAQ

Q1: What information do you need to provide an accurate quotation for copper nickel busbar?

A1: Please offer the required quantity, material thickness, overall dimensions, design drawings (for customized OEM products) and expected delivery time. We will reply with a formal quote efficiently.

Q2: What payment methods are acceptable for global orders?

A2: We support T/T, PayPal, Western Union and trade assurance. Trade assurance is highly recommended to guarantee transaction safety for both parties.

Q3: Can you provide customized copper nickel busbar products and new mold development?

A3: Yes. We accept full OEM & ODM customization. With complete mold resources and independent mold opening capability, we can develop exclusive products according to your drawings or samples. Existing mold orders get quotes within 24 hours; new mold OEM orders within 48 hours.

Q4: How do you control product quality for exported copper nickel busbar?

A4: We implement six-step full-process quality control: incoming material inspection → mold routine detection → in-production sampling inspection → finished product full inspection → export re-inspection, supported by high-precision stamping equipment to ensure every batch of products meets standards.

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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

MOQ:	100pcs
Price:	Negotiatable
Standard Packaging:	Wood box
Delivery Period:	3-5 work days
Payment Method:	L/C,T/T,Western Union,MoneyGram
Supply Capacity:	2000000pcs per week

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

NikTech

Certification

ISO 9001:2008

Model Number

copper nickel busbar

Standard:

ASTM

Type:

Copper-nickel Busbar

Grade:

18650 26650 32650 21700

Corrosion Resistance:

Highly Resistant To Corrosion

Thickness:

0.3mm Copper +0.15mm Nickel Plating, Material Thic

Custom Service:

Customized

Brand No:

Niktech

Technology:

Hot Rolled Cold Rolled

Availability:

2000000pcs Per Week

Uses:

Used In The Production Of Battery Pack, Batteries, And Electronic Components

Place Of Original:

JiangSu ， China

MOQ:

100pcs

Surface:

Copper-nickel Color

Width:

Custom Size

Process:

Soild/punched

Advantage:

High Temperature Resistant, Good Weldability

Minimum Order Quantity:

100pcs

Price:

Negotiatable

Packaging Details:

Wood box

Delivery Time:

3-5 work days

Payment Terms:

L/C,T/T,Western Union,MoneyGram

Supply Ability:

2000000pcs per week

Product Description

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

1.Product Description

2. Product Core Parameter Table

All data calibrated based on GB/T 5585.1-2018, GB/T 2040, combined with product actual configuration and industry test standards

Category	Item	Specific Parameter	Remarks & Test Conditions
Chemical Composition (wt%)	Copper (Cu)	99.9% (Base Material)	High-purity electrolytic copper, main conductive layer
	Nickel (Ni)	Plating Layer: 99.8%	0.15mm thick uniform electroplated nickel, anti-corrosion layer
	Impurity (P/S/C)	P≤0.01%, S≤0.01%, C≤0.03%	Strict impurity control to ensure stable conductivity
Physical Parameters	Total Thickness	0.45mm (0.3mm Cu + 0.15mm Ni); Customizable	Thickness adjustable per client drawings
	Standard Width	10mm; Customizable	Cell spacing, single side width fully adjustable
	Operating Temperature	-55℃ ~ +300℃	No plating cracking or peeling under continuous high temperature
	Electrical Conductivity	≥98% IACS	Low resistance, reduces power loss during current transmission
Mechanical Performance	Tensile Strength	275–370 MPa	Normal temperature state, stable structural strength
	Elongation	20%–40%	Good ductility, supports bending and stamping processing
	Plating Adhesion Strength	≥6 N/mm	Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards	National Standard	GB/T 5585.1-2018, GB/T 2040	Electrical copper alloy busbar manufacturing standard
	Quality Certification	ISO9001:2015, RoHS, SGS	Global environmental and quality compliance
	HS Code	8507909000	Unified customs commodity code for export

3. Product Advantages

Excellent spot weldability, easy operation for daily battery assembly
Low internal resistance, effectively prolong battery service life
High temperature resistance & oxidation resistance, fit high-humidity tropical environments
Full size customization, compatible with most common battery holders
Fast delivery, stable material quality and long service life

4. Main Application

This copper nickel busbar is widely adopted in multiple industries and regional electrical projects worldwide:

Power Distribution Systems: Industrial switchgears, electrical control panels for factories and commercial buildings across Europe, Americas and Middle East
Battery Pack Assemblies: Lithium battery packs, 21700 battery combinations, electric vehicle battery modules, solar street lamp batteries (popular in Southeast Asia and South Asia)
Precision Electronic Hardware: PCB connecting tabs, transformer accessories, various battery assembly auxiliary parts
Special Electrical Equipment: supporting batteries, offshore low-power electrical components, coastal industrial conductive connectors
DIY Electronic Projects: Custom battery combinations, household energy storage equipment and small power circuit transformation

6. Packaging, Production & Delivery Information

Production Capacity: Up to 800,000 pieces per week, meeting bulk order demands steadily
Minimum Order Quantity: 100 pieces; sample order supported
Production Lead Time: Standard orders 3–5 working days; sample orders shipped within 1–5 working days after payment confirmation
5. Packaging Form:
Standard carton packaging; optional bulk bag or taping packaging per client requirements
Global Shipping: Support DHL, FedEx, UPS, TNT, EMS, air freight and sea freight. Express delivery takes 4–8 days, air freight 15–17 days, sea freight around 30 days, covering all countries in Asia, Europe, Americas, Middle East

6. FAQ

Q1: What information do you need to provide an accurate quotation for copper nickel busbar?

Q2: What payment methods are acceptable for global orders?

A2: We support T/T, PayPal, Western Union and trade assurance. Trade assurance is highly recommended to guarantee transaction safety for both parties.

Q3: Can you provide customized copper nickel busbar products and new mold development?

Q4: How do you control product quality for exported copper nickel busbar?

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