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Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs

Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs

MOQ: 100pcs
Price: Negotiatable
Standard Packaging: Wood box
Delivery Period: 3-5 work days
Payment Method: L/C,T/T,Western Union,MoneyGram
Supply Capacity: 2000000pcs per week
Detail Information
Place of Origin
China
Brand Name
NikTech
Certification
ISO 9001:2008
Model Number
copper nickel busbar
Standard:
ASTM
Type:
Copper-nickel Busbar
Grade:
18650 26650 32650 21700
Corrosion Resistance:
Highly Resistant To Corrosion
Thickness:
0.3mm Copper +0.15mm Nickel Plating, Material Thic
Custom Service:
Customized
Brand No:
Niktech
Technology:
Hot Rolled Cold Rolled
Availability:
2000000pcs Per Week
Uses:
Used In The Production Of Battery Pack, Batteries, And Electronic Components
Place Of Original:
JiangSu , China
MOQ:
100pcs
Surface:
Copper-nickel Color
Width:
Custom Size
Process:
Soild/punched
Advantage:
High Temperature Resistant, Good Weldability
Highlight:

Spot Welding Optimized Copper Nickel Busbar

,

High Temperature Resistant Nickel Plated Busbar

,

Corrosion Resistant Conductive Busbar

Product Description

Spot Welding Optimized Copper Nickel Busbar for Battery Pack & Industrial Power Links

 

1.Product Description 

This annealed copper nickel busbar adopts electrolytic copper base matched with dense electroplated nickel coating, fabricated following unified domestic electrical alloy specifications. The composite layered construction balances ultra-high conductive efficiency and robust anti-oxidation capacity, delivering minimal contact impedance during continuous high-current transmission. Soft annealing treatment endows the strip outstanding bendability and consistent spot welding performance, free from plating peeling under frequent thermal cycling. Suited for humid tropical Southeast Asian installations, dusty Middle Eastern power facilities and temperate European energy storage assemblies, this conductive sheet supports personalized dimensional adjustments. Every finished piece undergoes multi-index physical and chemical testing to satisfy cross-border electrical assembly standards without extra surface modification.
Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 0
Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 1
 

Standard Parameter Table 

 
Category Item Specific Parameter Remarks & Test Conditions
Chemical Composition (wt%) Copper (Cu) 99.9% (Base Material) High-purity electrolytic copper, main conductive layer
  Nickel (Ni) Plating Layer: 99.8% 0.15mm thick uniform electroplated nickel, anti-corrosion layer
  Impurity (P/S/C) P≤0.01%, S≤0.01%, C≤0.03% Strict impurity control to ensure stable conductivity
Physical Parameters Total Thickness 0.45mm (0.3mm Cu + 0.15mm Ni); Customizable Thickness adjustable per client drawings
  Standard Width 10mm; Customizable Cell spacing, single side width fully adjustable
  Operating Temperature -55℃ ~ +300℃ No plating cracking or peeling under continuous high temperature
  Electrical Conductivity ≥98% IACS Low resistance, reduces power loss during current transmission
Mechanical Performance Tensile Strength 275–370 MPa Normal temperature state, stable structural strength
  Elongation 20%–40% Good ductility, supports bending and stamping processing
  Plating Adhesion Strength ≥6 N/mm Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards National Standard GB/T 5585.1-2018, GB/T 2040 Electrical copper alloy busbar manufacturing standard
  Quality Certification ISO9001:2015, RoHS, SGS Global environmental and quality compliance
  HS Code 8507909000 Unified customs commodity code for export

 

Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 2

 

3.  Advantages

  1. Soft annealed texture allows free stamping, folding and shaping without surface damage
  2. Homogeneous nickel plating eliminates local hot spots during long-duration power discharge
  3. Climate-adaptive anti-corrosion property fits coastal, desert and subtropical working scenes
  4. Flexible size modification matches various cylindrical lithium cell module layouts

Application Range

  1. Electric passenger car & two-wheeler lithium battery module interconnections
  2. Off-grid solar energy storage cabinet internal conductive connecting sheets
  3. Low voltage distribution control cabinet internal bridge connectors
  4. Portable power station integrated battery pack welding straps
  5.  

4. FAQ

Q: Is surface insulation treatment available on copper nickel busbar?
 
A: Custom insulation coating can be added as extra processing upon your technical drawings, effectively avoiding short-circuit risks in compact circuit layouts.
 
Q: Can small batch sample orders be arranged for testing?
 
A: Small sample batches are supported for performance verification before mass layout cooperation, with flexible shipment schedules for global regions.
 
Products
PRODUCTS DETAILS
Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs
MOQ: 100pcs
Price: Negotiatable
Standard Packaging: Wood box
Delivery Period: 3-5 work days
Payment Method: L/C,T/T,Western Union,MoneyGram
Supply Capacity: 2000000pcs per week
Detail Information
Place of Origin
China
Brand Name
NikTech
Certification
ISO 9001:2008
Model Number
copper nickel busbar
Standard:
ASTM
Type:
Copper-nickel Busbar
Grade:
18650 26650 32650 21700
Corrosion Resistance:
Highly Resistant To Corrosion
Thickness:
0.3mm Copper +0.15mm Nickel Plating, Material Thic
Custom Service:
Customized
Brand No:
Niktech
Technology:
Hot Rolled Cold Rolled
Availability:
2000000pcs Per Week
Uses:
Used In The Production Of Battery Pack, Batteries, And Electronic Components
Place Of Original:
JiangSu , China
MOQ:
100pcs
Surface:
Copper-nickel Color
Width:
Custom Size
Process:
Soild/punched
Advantage:
High Temperature Resistant, Good Weldability
Minimum Order Quantity:
100pcs
Price:
Negotiatable
Packaging Details:
Wood box
Delivery Time:
3-5 work days
Payment Terms:
L/C,T/T,Western Union,MoneyGram
Supply Ability:
2000000pcs per week
Highlight

Spot Welding Optimized Copper Nickel Busbar

,

High Temperature Resistant Nickel Plated Busbar

,

Corrosion Resistant Conductive Busbar

Product Description

Spot Welding Optimized Copper Nickel Busbar for Battery Pack & Industrial Power Links

 

1.Product Description 

This annealed copper nickel busbar adopts electrolytic copper base matched with dense electroplated nickel coating, fabricated following unified domestic electrical alloy specifications. The composite layered construction balances ultra-high conductive efficiency and robust anti-oxidation capacity, delivering minimal contact impedance during continuous high-current transmission. Soft annealing treatment endows the strip outstanding bendability and consistent spot welding performance, free from plating peeling under frequent thermal cycling. Suited for humid tropical Southeast Asian installations, dusty Middle Eastern power facilities and temperate European energy storage assemblies, this conductive sheet supports personalized dimensional adjustments. Every finished piece undergoes multi-index physical and chemical testing to satisfy cross-border electrical assembly standards without extra surface modification.
Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 0
Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 1
 

Standard Parameter Table 

 
Category Item Specific Parameter Remarks & Test Conditions
Chemical Composition (wt%) Copper (Cu) 99.9% (Base Material) High-purity electrolytic copper, main conductive layer
  Nickel (Ni) Plating Layer: 99.8% 0.15mm thick uniform electroplated nickel, anti-corrosion layer
  Impurity (P/S/C) P≤0.01%, S≤0.01%, C≤0.03% Strict impurity control to ensure stable conductivity
Physical Parameters Total Thickness 0.45mm (0.3mm Cu + 0.15mm Ni); Customizable Thickness adjustable per client drawings
  Standard Width 10mm; Customizable Cell spacing, single side width fully adjustable
  Operating Temperature -55℃ ~ +300℃ No plating cracking or peeling under continuous high temperature
  Electrical Conductivity ≥98% IACS Low resistance, reduces power loss during current transmission
Mechanical Performance Tensile Strength 275–370 MPa Normal temperature state, stable structural strength
  Elongation 20%–40% Good ductility, supports bending and stamping processing
  Plating Adhesion Strength ≥6 N/mm Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards National Standard GB/T 5585.1-2018, GB/T 2040 Electrical copper alloy busbar manufacturing standard
  Quality Certification ISO9001:2015, RoHS, SGS Global environmental and quality compliance
  HS Code 8507909000 Unified customs commodity code for export

 

Spot Welding Optimized Copper Nickel Busbar with High Temperature and Corrosion Resistance for Battery Packs 2

 

3.  Advantages

  1. Soft annealed texture allows free stamping, folding and shaping without surface damage
  2. Homogeneous nickel plating eliminates local hot spots during long-duration power discharge
  3. Climate-adaptive anti-corrosion property fits coastal, desert and subtropical working scenes
  4. Flexible size modification matches various cylindrical lithium cell module layouts

Application Range

  1. Electric passenger car & two-wheeler lithium battery module interconnections
  2. Off-grid solar energy storage cabinet internal conductive connecting sheets
  3. Low voltage distribution control cabinet internal bridge connectors
  4. Portable power station integrated battery pack welding straps
  5.  

4. FAQ

Q: Is surface insulation treatment available on copper nickel busbar?
 
A: Custom insulation coating can be added as extra processing upon your technical drawings, effectively avoiding short-circuit risks in compact circuit layouts.
 
Q: Can small batch sample orders be arranged for testing?
 
A: Small sample batches are supported for performance verification before mass layout cooperation, with flexible shipment schedules for global regions.